Last weekend, when I was making the drive to Derp Island, deep in the Florida Keys, it was pretty hot but stormy out and I was driving down there with the A/C on in the car set to use outside air, since the air down there is not 97% diesel spooge like it is up on the mainland. As I was going down the road I noticed the A/C started getting slightly warmer, then the airflow abruptly dropped as if the blower was burning out or the system had sucked in rainwater and soaked the cabin air filter. (I’ve had both happen on that car. We wear out A/C system blowers here in South Florida like mad.)
Then smoke blew out of the vents……!!
I pulled off at a gas station, stopped, and was looking around trying to figure out what Let The Smoke Out, unsuccessfully. Then I started the car again and… maddeningly… everything worked fine, although I had the reduced airflow problem every now and then afterwards.
Last night, I was driving down what I like to call Miami-Dade County’s emergency exit (I’m not telling, otherwise EVERYONE will try taking it!). The road was empty and as it started raining, I hit the vent button again. The airflow faded away again after a burst of fog came out of the vents, then the airflow cut back. I suspected a coil freeze. Sure enough.. I turned off the compressor and cold wet air began to gradually blast out of the vents.
Later, with the A/C back on again, the airflow started to fade away… then the engine misfired(??) and shut down impolitely. I shifted into neutral and coasted into a well lit parking lot to investigate. I found three blown fuses.
Now I was thoroughly baffled, why did things SHORT OUT? I pulled the glove compartment off to look at the area where the cabin air filter is, and found that a wiring harness runs along the plastic air duct. Just almost out of view in the center console area, that ran between the duct and a razor sharp edge on the dash frame.
The plastic duct had swollen up from the ice buildup and pinched the harness, cutting into some wires.
Sorry, no pictures as the clearances were insufficient to get my phone into the space. I was working with a flashlight and a dental mirror!
I fixed the issue for the time being with electrical tape and cable ties to hold the harness out of the area where it’d gotten pinched, and cut up a plastic bottle to serve as a protective sleeve.
Lessons gathered from this:
B. Never trust lazy automotive engineering.
C. Don’t let your A/C refrigerant get low.
* Fnord? What is fnord?