The Forbidden Object

I’ve been at odds for over a week with a small plastic object that apparently has, encoded in its folds, some devilish conflict with the laws of physics and sacred geometry of the universe






It’s not even that tricky, it’sjust a little box for an r/c receiver, but so far I’ve tried it on two different printers and every time it just curls into a ball of fail.

First layer on blue tape… OK! Looking good, this one’s gonna be perfect aaand


Ok fine let’s try with the bed hotter, looking good so far, hey wait STEPPER DRIVER ERROR JET PIPE OVERHEAT DUMPING CORE

one cooling duct and blower for the Trigorilla board later

What the deuce? Now the skirt lifts and I get all sorts of unhappy noises from the extruder??

It was about at this point that I grabbed the top of the effector and shook it very gently and it rocked about like a pendulum. I looked and saw that all three linear guides on the towers were not moving, so I grabbed my hex keys and started going around to all the bolts. I found a couple loose by about a whole turn. Now there’s a peculiar offset so I ran the DELTA_CALIBRATE again…

Will I ever get the FORBIDDEN CURSED OBJECT to print? Stay tuned for either a post of blissful success or me giving up and printing it ass over teakettle on breakaway supports.

Ok, it’s Pizza Mountain now

From now on I have a standing rule that our site with the three ArmNOPEs is Pizza Mountain, because if I have to go up there to fix anything the company is going to have to buy me pizza in exchange for doing so.

Our engineer from the two markets down south sent me this picture of where the transmitter for the “Power” CHR station… well, it had a power…. problem. Its latest trick was to roast the primary lead to the plate transformer.

A couple weeks ago I went up there at night and reset the breaker to put that thing on air. I had no idea the reason it likely tripped was that it was slow-roasting itself to death internally. OH WELL!

So that’ll be spinach, mushrooms, extra cheese, roasted garlic, and Canadian bacon, please…. I still have to fit one of the other transmitters up there with new motors for the input tuning caps in a “nobody’s made this gearhead DC motor in two decades” situation, gee, where have I seen this before?

So, to be fair, Pizza Mountain is a ridge you get to prior to reaching a taller mountain range to the west. I tried to drive up there to explore a bit but got SNOped out, oh well! I should go up there in summer and see what’s beyond here. I know this highway eventually goes over the other side and lands in the Mendocino Forest.

say, isn’t this what led the donner party to expand their culinary horizons?

The solution

So what do you do when the factory service loaner for your STL receiver (which is working fine other than having a dead display so you can’t get to the settings) arrives deaf and sounding like a dirty skipping CD?

You place the 3d printed Pusheen atop the transmitter and prepare to launch your revolt against a toxic society and eat the damn rich

Regarding my previous shitposting, the cable length from the filter output to the LNA input turned out to be maddeningly critical.

Six feet:

Three feet:

About 18 inches:

I’ll take it! My concern was mainly attenuating crap around 1 GHz that I suspect is some kinda leakage off WiSP radios…

CAT Scan!

So I have melted from cute when Cassie here helped me turn a screwdriver, but now she’s also helping me with component level repair….

Warming up the Cattoscope….

Sniff snuff sniff snuff hey, what’s this? She stopped and gave me a look after sniffing right here….

Yep, that old Sprague cap has signs of creepage around its seal!

Clearly I am but part of a team of two, and the other member of the team has toes that look like beans.

I should also mention she likes turning on my GW/Instek GDM-8251A multimeter. I think she likes the feel of the power switch and the little relay plinks it makes as it powers up. She leaves it on a lot, so I have the default power up state set to come up with the display dimmed to reduce phosphor burn in. (It’s a thing with VFDs too! Look at your old VCR!)

Sync Pulse of Horror

Copied from where I wrote about it on Facebook…

Let me take a moment to tell a tale of horror. Sorry, I missed Halloween with this one….

The Evertz 7700ADA7: A wonderful piece of hardware. Truly wonderful, I have nothing but glowing things to say aboutAAAAHH HELL IT’S A PIECE OF CRAP.

Look in its manual and you’ll see a big contradiction. The block diagram says it has buffers on every output. The text says it has three output buffers. In reality, best I can tell from physically inspecting the card, it has ONE and all the outputs are just paralleled… maybe in pairs or something? Look closely and you can see the ICs at the right where the outputs come off. Everything to the left of center or so on the card is the power conversion and fault detection circuitry.

The input can be set with 75 ohm termination onboard or hi-z. This is like the inputs on the old Grass Valley Group analog video DAs, except that those had a far more convenient setup with two BNC spigots on the back – you used it either as a loop thru (short BNC jumper to the next DA card in the frame if you needed more ouptuts) or popped a terminator on the unused one.

Evertz says you can use BNC tees to do the same thing on theirs, except… there’s no physical space for the tee to fit back there… and if you do somehow manage to physically connect the cards up this way it’s obvious their idea of “hi-Z” loads the line down BADLY after connecting two or three cards.

So, someone who came to that facility before me wired the cards with the black burst coming from the Evertz GPS locked sync generator and switch unit of HORRORS (more on this later!) to the input on the first of like six 7700ADA7’s, then a short jumper from output #7 to the input of the next… and so on…!!!

I mean, luckily, by some grace of Farnsworth’s ghost himself, this still managed to work… HOWEVER…

Please note that I said the outputs are not individually buffered.

The DA outputs were all full up when I had to connect a long cable to a new video playout system, except for one output on the first in the chain that went to some long abandoned weirdness halfway across the building.

I will state the following now that the statute of limitations is over and I am several thousand miles from anyone who would want to throw things at me for what happened.

We were in a newscast and a break was rolling at the time. I disconnected the mystery cable and there was no excitement. I connected the cable that went about 100′ over to the new playout system, and I heard screaming.

Apparently when I connected the new cable, a glitch occurred on the output of that DA, and since it had no buffers, it propagated down to all the others and effectively to every other piece of equipment in the plant. The people in the control room were treated to the sight of every source suddenly melting down and laaaazily reclocking and coming back one at a time.

At the same time, this lit the FU Cracker on each of our Ericsson satellite receivers. See, this model.. I think it was RX8400? … if you paid for a ton of extra option codes you got an internal frame sync/converter. This was EXTREMELY FRAGILE, though– if you caused any problem with the black burst sync, the FU Cracker’s 45 second fuse was now lit and there was not a thing you could do about it. Once the fuse burned down, BANG!!!! The video and audio were gone. It’d sometimes come back after an agonizing 15 seconds or so, but if it did, this would keep recurring until you rebooted the receiver.

You could practically hear the hissing.

Fortunately no sat feeds were used in the remainder of this newscast and I was able to go around and do the mass reboots once it ended.

So, as for that Evertz failover switch unit that fed the stack of DAs with blackburst… boyy that thing had a … failure mode… about it.

So the way that unit worked was it took the output of two independent GPS locked timecode generators that I think put out SMPTE timecode and trilevel sync. This fed into the failover box which would “seamlessly” take over if one of those went invalid or failed, I guess, and it also generated blackburst with VITC, had a small DA for the trilevel sync (4 ports or something), and also generated a 10 mhz reference signal and some other stuff I’ve long since forgotten.

The chief engineer needed trilevel sync for something near it, so he removed the terminator from one of the taps on that DA.

“Tick tick tick tick tick tick”, responded the failover unit.
Cue MASSIVE screaming from every corner of the facility. Bad sync hit HARD, all the satellite receivers puked their guts up instantly, just about the only thing that survived it was the Omneon playout boxes and the Kahuna switcher. No more live shots as the receivers decoding their ASI streams died. Yes, we were in a newscast. Recorded packages were frantically bumped up the schedule as the Omneons, Grass Valley K2 playout and cameras were the only thing left alive.

The Omneons and K2’s were really good about sync loss, if the sync went invalid they just switched to free running without any further ado. Everything else was just a fecking drama queen.


After basically determining that a studio switcher at the heart of one enormous wonderful rat’s nest of GPI wiring that will all have to be redone *A SECOND TIME* is all messed up, I took great amusement in this technical problem and its fix.

This is apparently in place aboard a bus in Morelia, Mexico.

The instruction is making me freaking die of laughter. TOQUE EL POLLO!
Toque translates to play, as in a musical instrument, or touch. I prefer the former. PLAY THE RUBBER CHICKEN!!!

A meme useful for a wide spectrum of applications

Please feel free to use this wherever it’s relevant, or even where it isn’t.

Personally I really like those times where it remains irrelevant for like two or three entire days in a row. This is not one of them.